Warehouse and logistics managers are always looking for ways to improve their processes, whether that means streamlining their workflows or reducing the number of errors in their shipments. One way to achieve these goals is through the use of innovative conveying technology systems.
Conveyor systems are a great way to transport materials from one place to another without having to use manual labor. Instead, conveyor systems can transport high-speed goods in large quantities.
In recent years, conveyor technology has become even more innovative. If you are looking for a new conveyor system, you have several options.
Smart conveyors are equipped with a microcontroller, essentially a computer chip, which is programmed with commands to perform various tasks. In addition to being able to automatically retrieve objects and store them in convenient locations, they can also be used in conjunction with other smart devices to facilitate communication between automated systems and your home’s larger infrastructure of sensors and controls. .
Smart conveyors are autonomous and do not require manual supervision to operate. Indeed, smart conveyors can communicate with other smart devices and equipment in the factory or warehouse where they are installed.
This type of conveying technology is also more reliable than standard conveying systems because it can self-diagnose any errors that may occur during operation. Smart conveyors can also adjust their operations based on real-time information from other automated devices in the facility.
Distributed control systems
Distributed Control Systems (DCS) are used to control and monitor entire plants, not just individual machines or processes. DCS uses local input/output (I/O) units so it can control multiple devices simultaneously.
This type of innovative conveyor technology is the most sophisticated of all conveyor control systems. The DCS is a hybrid of PLC and PC control. It is infinitely scalable, allowing areas, conveyors and machines to be added or removed quickly as needed. The DCS can be retrofitted into existing conveyor systems, even when the existing PLCs are of different brands.
The main advantages of a DCS include:
- Ease of use – the system is intuitive to use and requires minimal training
- Flexibility – the system can be expanded or reduced as needed without loss of functionality
- Remote monitoring – the system can be monitored from anywhere on the network, including home or other locations
- Remote diagnostics – any problems with the system can be diagnosed remotely, eliminating costly engineering calls
- Reduced downtime – remote problem diagnosis eliminates downtime while waiting for an engineer to arrive
- Data gathering – all data is collected automatically and stored for future analysis
New sensors and measurement systems
The world is increasingly concerned about automation and artificial intelligence replacing human jobs. Fortunately for users of conveyor systems, AI does not pose such a threat to their industry. Instead, technology is going to be used to complement human efforts and facilitate many processes.
New sensors are constantly being developed, including those that can track the movement of containers on a conveyor belt and send alerts if something is out of place or needs special attention. This means workers can get more done in the same amount of time, which can help ensure that everything is running as it should with minimal effort.
Sensors make conveyor safety systems much more reliable, smarter and less expensive. They also improve material handling efficiency and can significantly reduce waste. The best sensors can be easily integrated into existing conveyor systems or new ones being designed.
They monitor everything from belt slippage and product weight to belt loading and real-time speed changes. Additionally, many sensors are wireless devices that are easy to install and do not require a lot of power, so they are very efficient to use.
The Internet of Things is here to stay, and it’s making its way into many different industries. Tracking products through the process isn’t just about knowing where they are; it is also about understanding their quality and whether or not they meet certain standards.
New sensors and measurement systems can help you monitor conditions without having to physically inspect each item as you go. This can be particularly useful when dealing with items that need to be stored at a specific temperature or that need to be checked for weight or volume before being sent to the next stage of manufacturing or distribution.
Wireless monitoring systems
An emerging trend in the conveyor industry is the use of wireless communication technologies that provide better visibility and monitoring capabilities across manufacturing facilities without having to install expensive wired infrastructure.
Wireless networks can be installed quite quickly and easily as there is no need for wiring or trenching through concrete floors, making them cost effective and convenient. These networks also allow companies to share data more efficiently between different departments, so that managers have access to real-time information on almost every aspect of their operation at any given time.
Conveyor Safety Features
One of the main concerns of many factory workers, especially those tasked with managing conveyor belts, is safety. It is essential that employees know they are safe while working in order to improve their efficiency and stay focused on their tasks without being distracted by accidents and injuries.
Fortunately, new technologies are constantly being developed to keep workers safe, including advanced warning systems that alert them if there is a problem with the treadmill or if something needs to be fixed right away.
Innovative conveyor systems are here to stay
Innovation in conveyor systems has solved countless business problems, reduced costs and improved efficiency for countless industries. Regardless of your industry, the benefits of industrial equipment upgrades can make your business more productive and financially sound.